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Forum Index : Electronics : Built a new dump load.

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Gizmo

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Joined: 05/06/2004
Location: Australia
Posts: 5078
Posted: 01:00pm 01 Nov 2009
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After reading Pete's (downwinds) article about encapsulated resistors several times, I wanted to give it a go. You can see his article here...
http://www.thebackshed.com/windmill/articles/BuildingEncapsu latedResistors.asp

I picked up a few stove heater elements from the local dump. These are flat on one side, I figured the flat side would transfer heat into a heatsink better than a round heater element.


I cut two of the elements into short straight lengths, and ended up with 12 lengths in all. I mounted 10 of these ( one I broke and one I wanted to keep for testing ) onto a short length of aluminium rectangle section.

Each element draws 2.2 amps, and I've wired up 2 lots of 5 in parallel, controlled by 2 switches. Each switch can switch in 11 amps, so both switches on will draw 22 amps, or about 260 watts at 12 volts.

The finished dump load has a 120mm fan to keep it cool, and fits inside a well ventilated case.





Tested it this afternoon and at full load the case is warm to touch.

Glenn
The best time to plant a tree was twenty years ago, the second best time is right now.
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niall1

Senior Member

Joined: 20/11/2008
Location: Ireland
Posts: 331
Posted: 11:24pm 20 Jan 2010
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very nice Glenn...i really like this approach of using surplus existing elements....



niall

Edited by niall1 2010-01-22
niall
 
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