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Forum Index : Electronics : DC2DC converter, 10-15V to 19V

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vasi

Guru

Joined: 23/03/2007
Location: Romania
Posts: 1697
Posted: 02:56pm 15 Jul 2011
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I had the original .pdf file with schematic and component list from the internet, don't remember from where exactly. I still have it but I have to see on which DVD...
I printed it on paper some time ago with the intent to start building it...

Is a DC to DC converter for a laptop connected to a 12volt battery. My solar battery is 12V and this converter is what I need because I have many devices on 12V.
I did the pcb design, hope is useful for others. I can't offer guaranties, don't know if is working but I started building it anyway...




2011-07-16_005641_DCtoDC.zip
Hobbit name: Togo Toadfoot of Frogmorton
Elvish name: Mablung Miriel
Beyound Arduino Lang
 
vasi

Guru

Joined: 23/03/2007
Location: Romania
Posts: 1697
Posted: 03:54pm 15 Jul 2011
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Errata:
The diode D1 is MBR1645. I had to find a footprint with TO220 case and forgot to change the value. Sorry!

The diameter of the L1 is 10mmm, on ferrite. But you can buy a transformer case for it, ETD29 model, vertical position (I have horizontal). It have a special ferrite for it (it come in two pieces - I bought one piece/half by mistake). I will put pictures for reference.


You need one of this. Mine is horizontal - good enough but ugly:




And two of these.

Resistors:
R1 = 5k6
R2 = 51k
R3 = 9k1 (9.09K)
R4 = 1M
R5 = 4k7
R6-R8 = 15k
R7 = 27k
R9-R10 = 6k8
R11 = 10K
R12 = 100 ohms

Capacitors:
I think notations on schematic are clear
All non polarized capacitors are "caramel" type, 5mm distance between pins:



Others:
Two cooling radiators SK104 STC or STS for TO220, 38.1 mm:
SK104STC 11K/W 38,1mm Fischer TO220 RoHS


VasiEdited by vasi 2011-07-17
Hobbit name: Togo Toadfoot of Frogmorton
Elvish name: Mablung Miriel
Beyound Arduino Lang
 
sPuDd

Senior Member

Joined: 10/07/2007
Location: Australia
Posts: 251
Posted: 01:53pm 16 Jul 2011
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Yasi,
I built a DC-DC for same reason. I used a monolithic IC - much simpler design.
See below for files.

My DC-DC Project

LT1070 Series PDF

LT1170 Series PDF

LT1170 Series Design Notes PDF

LT1070 Series Inductor Selection PDF


It should work ...in theory
 
vasi

Guru

Joined: 23/03/2007
Location: Romania
Posts: 1697
Posted: 04:24pm 16 Jul 2011
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I found the footprint for a horizontal ETD29 transformer so I did the PCB for this.



2011-07-17_022414_DCtoDC_H.zip
Hobbit name: Togo Toadfoot of Frogmorton
Elvish name: Mablung Miriel
Beyound Arduino Lang
 
vasi

Guru

Joined: 23/03/2007
Location: Romania
Posts: 1697
Posted: 04:30pm 16 Jul 2011
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  sPuDd said   Yasi,
I built a DC-DC for same reason. I used a monolithic IC - much simpler design.
See below for files.

My DC-DC Project

LT1070 Series PDF

LT1170 Series PDF

LT1170 Series Design Notes PDF

LT1070 Series Inductor Selection PDF



Thank you sPuDd, yours ia indeed much simpler and is tested so I'll recommend it.
Unfortunately for me, I have already all components for the other and I can't find LT1170 on the two online stores where I have access:
http://adelaida.ro
http://adelectrocom.ro

Hobbit name: Togo Toadfoot of Frogmorton
Elvish name: Mablung Miriel
Beyound Arduino Lang
 
vasi

Guru

Joined: 23/03/2007
Location: Romania
Posts: 1697
Posted: 05:08pm 16 Jul 2011
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What program you used to render such image?



I ask because I like it, I see it appropriate in illustrating documentations and tutorials.
Edited by vasi 2011-07-18
Hobbit name: Togo Toadfoot of Frogmorton
Elvish name: Mablung Miriel
Beyound Arduino Lang
 
sPuDd

Senior Member

Joined: 10/07/2007
Location: Australia
Posts: 251
Posted: 10:53am 21 Jul 2011
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Vasi,
I used PCB Wizard 3.50 Pro Unlimited, be warned it has some
incorrect parts errors, and other bugs/issues. Yes it was a nice
pretty program, but at a price...

There's a good chance you can get free samples of the LT1170
from Linear Technology. There is also the LT1268 which is a
150Khz 7.5A version of the same thing.


It should work ...in theory
 
VK4AYQ
Guru

Joined: 02/12/2009
Location: Australia
Posts: 2539
Posted: 02:07pm 21 Jul 2011
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Hi vasi and Spud

This is cheaper than buying the components but not as interesting.

Ebay Item number: 120636716321

http://cgi.ebay.com.au/ws/eBayISAPI.dll?ViewItem&item=120636 716321&ssPageName=STRK:MEWNX:IT#ht_2258wt_916

Bob
Foolin Around
 
vasi

Guru

Joined: 23/03/2007
Location: Romania
Posts: 1697
Posted: 02:43pm 21 Jul 2011
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Hi sPuDd, thanks for the info, I will take a look...

Hi Bob, thanks, that is a nice little unit, good to have the schematics

Vasi
Hobbit name: Togo Toadfoot of Frogmorton
Elvish name: Mablung Miriel
Beyound Arduino Lang
 
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